RV Education
RV Resources and Tech Advice
Mike Wilson is a RVDA Certified Master RV
Tech. with over 25 years experience and now he's sharing his
knowledge with you.
Mike is the president of Wilson RV
and developer for The RV Help
Desk.
Towing
Series
Tow Dolly
Towing 4 Wheels Down
Tow Lights and Wiring
Tail Light
Wiring
Braking Units M&G Braking Unit Air-Brakes
Air Brake Units For RV’s W/Full Air Brakes
There are several
braking units that will work with coach air brakes.
This article explains Blue Ox’s BrakeSafe and Roadmaster BrakeMaster
units.
These systems are quite simple and work very well, with the braking
unit operating in tandem with the coach brakes.
The two are very similar.
An air cylinder
is used inside the towed vehicle to push the brake pedal.
The cylinder mounts to the floor or seat by a bracket and quick
connecting pin.
In my opinion Roadmaster has an advantage here since they now have
brackets available to bolt directly
on the driver’s seat for some vehicles. (With a seat bracket, it is
not necessary to drill holes in the floor).
A rod attaches to the brake pedal using a spring loaded clasp.
An air line is routed from the front of the towed vehicle along the
under hood area, then inside the vehicle
going through the firewall. A connector and bracket are provided to
mount at the front of the towed vehicle
close to the tail light wiring connector. The line attaches to the
air cylinder by an air coupling.
It should be routed along the sill plate to an area under the seat
where it can be stored out of site when not in use.
On the coach end,
the air supply will be teed into the air brakes. Be certain the
coach can handle this system.
I recommend checking with the manufacturer of the coach to be sure
they will allow tapping into the air brake system.
If allowed, hook into the air brakes near the rear of the coach
close to one of the actuators at the relay.
The actuators are the air bellows that activate the braking
mechanism.
I find in most applications there is a relay close by that has a
plug in it.
Be sure the wear some type of hearing protection for the next step.
Simply remove the plug then have a helper activate the brake by
pressing the brake pedal.
Be sure the air flow comes out of the fitting where the plug was
removed only when the brake pedal is activated.
Use one of the adapters provided to connect an air line to the
correct fitting.
In some cases you may need to find the correct style or size fitting
from a parts supplier.
Route the air line away from any moving parts to the rear of the RV
where a bracket and coupler can be mounted.
A coiled air hose is provided to make the connections between
vehicles.
There is an
optional indicator light provided to mount inside the RV.
The light is activated from the towed vehicle’s brake light switch
when the brake is applied.
A single wire is provided with the kit and will need to be routed
from the brake light switch to the front of the towed vehicle.
You will need to install a brake light relay kit. This kit will
eliminate two problems.
It will disable the towed vehicle from lighting the brake lights
thus eliminating a battery run down condition.
It will also keep the braking unit from overriding the turn signals
while towing.
The relay kit is available from Roadmaster and included with Blue
Ox’s BrakeMaster.
There is a separate wire with quick connectors to attach between the
towed vehicle and RV.
A wire will need to be routed from the rear of the RV all the way to
the front, then inside to the dash area.
A hole can be drilled to install the light.
A breakaway unit
is separate for both braking units and is required by law in some
areas.
Unfortunately, the breakaway makes a very simple and easy to install
braking unit difficult and complicated.
In my experience the breakaways take about as much time to install
as the rest of the system.
The breakaway uses a separate air storage cylinder to supply air to
the braking unit in case of a separation from the RV.
There is the typical 2 wire breakaway electrical switch to mount at
the front of the towed vehicle.
This switch will be linked to the RV with a small lanyard cable.
You will need to find a location under hood for a rather large air
supply tank.
The tank will tee into the air supply line feeding the inside
cylinder.
There is a solenoid assembly that activates the breakaway from the
breakaway switch.
There is tee to feed the inside cylinder from the solenoid.
This type of air
braking systems is what I recommend for RV’s with full air brakes
as long as the manufacturer of the RV permits tapping into the air
brakes.
They work proportionately from the RV’s brakes without electronics
which makes them very accurate, reliable, and dependable.
Preparing to tow is quick and easy. The only problems I have seen
with this system have been with the breakaway.
The air operated breakaway system is reliable with the exception of
the breakaway switch which I explained in a previous article.